Replacement
Removal |
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1. |
Remove the following items.
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2. |
Using a screwdriver or remover, remove the windshield molding
(A).
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3. |
Cut out the sealant using the sealant cutting tool (09861-31100).
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4. |
Remove the windshield glass (A) carefully using the glass holder
(B).
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Installtion |
1. |
With a knife, scrape the old adhesive smooth to a thickness of
about 2mm (0.08 in.) on the bonding surface around the entire windshield
opening flange:
|
2. |
Clean the bonding surface with a sponge dampened in alcohol. After
cleaning, keep oil, grease and water from getting on the clean surface.
|
3. |
Install the windshield molding (A) and fasteners. Do not allow
any gaps.
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4. |
Install the spacer (A) install the windshield glass (B) temporarily
with marking sure to position them on the center, and then place the
alignment mark (C).
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5. |
With a sponge, apply a light coat of body primer to the original
adhesive remaining around the windshield opening flange. Let the body
primer dry for at least 10 minutes.
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6. |
Apply a light coat of glass primer to the outside of the fasteners.
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7. |
Pack adhesive into the cartridge without air pockets to ensure
continuous delivery. Put the cartridge in a caulking gun, and run a
bead of adhesive (B) around the edge of the windshield glass (A) between
the fastener and molding as shown. Apply the adhesive within 30 minutes
after applying the glass primer.
Make a slightly thicker bead at each corner.
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8. |
Use suction cups (A) to hold the windshield ( B) over the opening,
align it with the alignment marks (C) made in step 15, and set it down
on the adhesive. Lightly push on the windshield until its edges are
fully seated on the adhesive all the way around. Do not open or close
the doors until the adhesive is dry.
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9. |
Scrape or wipe the excess adhesive off with a putty knife or towel.
To remove adhesive from a painted surface or the windshield, wipe with
a soft shop towel dampened with alcohol.
|
10. |
Let the adhesive dry for at least one hour, then spray water over
the windshield and check for leaks. Make leaking areas, and let the
windshield dry, then seal with sealant:
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11. |
Reinstall all remaining removed parts. Install the rearview mirror
after the adhesive has dried thoroughly. Advise the customer not to
do the following things for two the three days:
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12. |
Installation the following items.
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Turn signals and lane change signals
The ignition switch must be on for the turn signals to function. To turn on the
turn signals, move the lever up or down (A). Green arrow indicators on the instrument
panel indicate which turn si ...
Speed sensing door lock system
All doors will be automatically locked after the vehicle speed exceeds 9 mph
(15 km/h). And all doors will be automatically unlocked when you turn the engine
off or when you remove the ignition ke ...
3. Exhaust emission control system
The Exhaust Emission Control System is a highly effective system which controls
exhaust emissions while maintaining good vehicle performance.
Vehicle modifications
This vehicle should not be mo ...