Connecting Rod And Crankshaft |
1. |
Check the connecting rod end play.
Using feeler gauge, measure the end play while moving
the connecting rod back and forth.
|
2. |
Check the connecting rod bearing oil clearance.
|
3. |
Check the connecting rods.
|
4. |
Check the crankshaft bearing oil clearance.
|
5. |
Check the crankshaft end play.
Using a dial indicator, measure the thrust clearance
while prying the crankshaft back and forth with a screwdriver.
If the end play is greater than maximum, replace
the center bearing.
|
1. |
Remove the gasket material.
Using a gasket scraper, remove all the gasket material
from the top surface of the cylinder block.
|
2. |
Clean the cylinder block
Using a soft brush and solvent, thoroughly clean
the cylinder block.
|
3. |
Inspect the top surface of cylinder block for flatness.
Using a precision straight edge and feeler gauge,
measure the surface contacting the cylinder head gasket for warpage.
|
4. |
Inspect the cylinder bore.
Visually check the cylinder for vertical scratchs.
If deep scratchs are present, replace the cylinder
block.
|
5. |
Inspect the cylinder bore diameter.
Using a cylinder bore gauge, measure the cylinder
bore diameter at position in the thrust and axial direction.
|
6. |
Check the cylinder bore size code on the cylinder
block side surface.
Discrimination Of Cylinder Bore Size
|
7. |
Check the piston size mark (A) on the piston top
face.
A : Grade
S : ISG type
G : Gasoline engine
6 : 1.6L
Discrimination Of Piston Outer Diameter
|
8. |
Select the piston related to cylinder bore class.
|
1. |
Clean the piston.
|
2. |
The standard measurement of the piston outside diameter
is taken 33.9mm(1.5697in) from top land of the piston.
|
3. |
Calculate the difference between the cylinder bore
inner diameter and the piston outer diameter.
|
4. |
Inspect the piston ring side clearance.
Using a feeler gauge, measure the clearance between
new piston ring and the wall of ring groove.
If the clearance is greater than maximum, replace
the piston.
|
5. |
Inspect the piston ring end gap.
To measure the piston ring end gap, insert a piston
|
Lubricants and Sealant
Items
Recommnend lubricant
Quantity
Transaxle gear oil
SAE 75W/85
API GL-4
TGO-8 (MS517-14)
1.8 ~ 1.9L
(0.48 ~ 0.50 ...
Installation
1.
Installation is reverse of removal.
Fuel pump plate
cover installation bolt :
1.96 ~ 2.94 N.m (0.2 ~ 0.3 kgf.m, 1.44 ~
2 ...
Replacement
ATF of 6 speed automatic transaxle doesn’t need to be replaced.
If the vehicle is used severely in business or personal use, ...